Fixed-Wing Trainer

I’ve always wanted to design and build a drone. This is where it starts — a foamboard fixed-wing airplane, built from parts, curiosity, and the conviction that I can figure it out.

Project Status: Parts Procurement

I think I can build an airplane. Not a kit. Not a toy. A real, flyable, radio-controlled fixed-wing aircraft — designed and built by hand, from foamboard, brushless motors, and a pile of components I ordered off the internet. I have no idea if it’ll fly straight on the first try. That’s the point.

Part two is live: Building a 4-channel RC airplane using AI as my only guide.

Part three is live: Fixed-Wing Build, Part Three: Airframe and Engine Mount.

Where It Started

My father built RC aircraft when I was in elementary school. Planes and rockets. Some of my fondest memories of him are sitting nearby while he put them together — the careful assembly of the airframe, the smell of balsa wood and glue, the way he’d shrink-wrap the covering over the wings with a heat gun until it was taut and perfect. I remember the agony when they crashed. I remember the quiet sense of purpose when they were repaired and rebuilt. He didn’t throw them away. He fixed them.

Warren “Pops” Blackwell Sr. smiling outdoors
Warren “Pops” Blackwell Sr. — the man who started it all.

I remember going to Mile Square Regional Park in Fountain Valley to watch my father and the other hobbyists fly. Standing in the grass, shielding my eyes from the sun, watching these hand-built machines climb and bank and circle overhead. The sound of the engines, the chatter on the flight line, the way a plane would catch the light in a turn. It opened me up to aviation, to engineering, to the idea that you could make something and then watch it fly.

Aerial view of Mile Square Regional Park in Fountain Valley, California — a former Navy airfield that served as Orange County's only public RC model airplane flying field before being converted to a golf course in 1999
Mile Square Regional Park, Fountain Valley — where it all started.

I didn’t know it as a kid, but that park was built on a place where real planes once flew. The site was originally Mile Square Naval Outer Landing Field, built by the Navy in 1942 with three 2,200-foot runways in a triangular configuration for carrier deck qualification practice. After military operations ceased in 1974, the 137-acre center triangle — with its old asphalt runways still intact — became Orange County’s only public flying field for RC model airplane hobbyists. For decades, builders and flyers gathered there to do exactly what my father did: launch hand-built planes into the sky.

That’s gone now. The county had been pushing to develop the hobby area since at least 1994, and in 1999, a judge denied the hobbyists’ injunction to block an $8 million golf course expansion into the center triangle. They lost. The runways were paved over for a third 18-hole course, and the RC community was displaced. The Orange County RC Club has been searching for a permanent flying field ever since. As of today, they still don’t have one.

It makes me sad in a way that’s hard to articulate. A place where people built things with their hands and flew them together — replaced by a golf course. The runways where my dad flew are under fairways now. Something was lost there that hasn’t been replaced.

My father passed away. But that curiosity didn’t. It just sat there, quietly, for decades — waiting for the right moment to come back.

And now here I am, decades later, ordering brushless motors and ExpressLRS receivers off the internet instead of carving balsa. The materials are different. The radio technology is wildly better. But the feeling is the same: the excitement of laying out parts on a table and believing you can make something that flies. I get to do this again — with modern gear, with my own hands, and with everything he taught me by example.

The Modern Build

This project grew out of a conversation with ChatGPT and years of that latent curiosity. I’ve always been drawn to things that fly — the physics, the engineering, the sheer audacity of making something heavier than air leave the ground on purpose. When I started putting together The Maker Box, I realized I had the 3D printer, the soldering iron, the calipers, and — more importantly — the mechanical design skills to actually try this.

So I’m trying. The plan is a 4-channel foamboard trainer: ailerons, elevator, rudder, and throttle. High-wing, tractor configuration, hand-launched, belly-landed. Nothing exotic. Just the fundamentals done well enough to get airborne — and then iterated on from there.

Fixed-wing teaches everything I’ll need for drones later: power systems, radio links, control authority, stability, CG, trim, failsafes. It’s the stepping stone. Once I can reliably launch, fly a circuit, and land, the door opens to FPV, stabilization, GPS, autonomy — all the things that make “drone” mean something.

The Mindset

This is not a build log from someone who knows what they’re doing. This is a build log from someone who thinks they can figure it out. An engineer, a maker, a scientist — and right now, a student. Every mistake is data. Every crash is a lesson.

  • Read everything. Understand the physics before you cut foam.
  • Measure twice. CG, throws, alignment — precision matters in the air.
  • Fail cheap. Foamboard is forgiving. Foam is free confidence.
  • Iterate. The first plane won’t be the best. Build the test mule.
  • Document it. Write down what happened so the next build is better.

Build Phases

A fixed-wing trainer is six phases from box to sky. I’m on Phase 0.

0

Parts Procurement

Gather all components: radio, motors, ESC, servos, battery, airframe materials, and tools. Understand what each part does before it arrives.

1

Bench Bring-Up

Radio bind, servo centering, ESC throttle range calibration, motor direction check, throttle cut switch. All with the prop off.

2

Airframe Build

Foamboard cut and fold, hinge control surfaces, servo installation, pushrod geometry, reinforcement, and CG provisions.

3

Integration & Preflight

Wiring, strain relief, extensions, receiver mounting, range check, failsafe verification, full preflight checklist.

4

Maiden Flight & Trim

Hand launch, conservative throws, trim for level flight, CG diagnosis, land early, write down observations. Iterate.

5

Tuning & Upgrades

Dual rates, expo, differential aileron, flaperons. Later: stabilization, FPV, flight controller, INAV/ArduPilot, autonomy.

Parts Inventory

Everything procured so far. This is a living list — items get added and checked off as the build progresses.

13 Items Procured
4 Channels
6 Build Phases
📡

Radio Control

2 items
  • Radiomaster Pocket ELRS Remote Controller

    Radiomaster Pocket ELRS Remote Controller

    Portable hall gimbal transmitter running EdgeTX with LED light. ExpressLRS for fast response and incredible range. Compact enough to throw in a bag. Powered by 18650 cells.

    Transmitter
  • RadioMaster ER5A 5CH 2.4GHz ExpressLRS PWM Receiver

    RadioMaster ER5A 5CH 2.4GHz ExpressLRS PWM Receiver

    5-channel PWM receiver with 6PIN pins — no soldering required. Durable shell design, fast response speeds, incredible range. Direct connection to servos and ESC.

    Receiver

Propulsion & Power

4 items
  • A2212 1000KV Brushless Motors

    A2212 1000KV Brushless Outrunner Motors (4 Pack)

    High torque design with pre-soldered 3.5mm banana connectors. 12A/60s current capacity, 2–3S LiPo compatible. The proven workhorse for foamboard trainers.

    Motor
  • 40A RC Brushless Motor Electric Speed Controller ESC

    40A Brushless ESC with 5V/3A UBEC

    Pre-soldered XT60 and 3.5mm bullet plugs. 2–4S LiPo support, programmable via transmitter. The BEC powers the receiver and all four servos — no separate power supply needed. Low battery protection, overheat protection, signal loss protection.

    Speed Controller
  • uxcell RC Propellers CW CCW 9x4.7 Inch

    RC Propellers CW/CCW 9x4.7″ (2 Pair + Adapter Rings)

    9″ diameter, 4.7″ pitch, 2-blade nylon props. Two clockwise, two counter-clockwise, with hole adapters. Matched to the A2212 motor on 3S for a common trainer power setup.

    Props
  • OVONIC 3S LiPo Battery 35C 1000mAh 11.1V

    OVONIC 3S LiPo Battery 35C 1000mAh 11.1V

    XT60 connector, JST-XHR-4P balance plug, soft case. 71×31×20mm, 93g. Compact enough for a foamboard trainer — 4–7 minute flights, land early, charge safely.

    Flight Battery

Servos & Linkages

3 items
  • Miuzei MG90S Micro Servo Motor Metal Geared

    Miuzei MG90S Micro Servo Motors (2 Pack)

    Metal gear, coreless motor, double ball bearing. Stall torque 2.0kg/cm at 4.8V, operating speed 0.11s/60°. Tiny, lightweight, high output — four of these handle ailerons (L/R), elevator, and rudder.

    Servos
  • 3-Pin RC Servo Extension Cables

    3-Pin RC Extension Cable Set (5 Sizes, 20 Pieces)

    Male-to-female servo extension leads in 10/15/20/30/50 cm lengths. Essential for routing servo wires from deep inside the wing or fuselage back to the receiver. Color-coded connectors — brown/red/orange — keep polarity straight.

    Wiring
  • Pushrod Connector, Control Horns, and Z Push Rods Kit

    Pushrod, Connector & Control Horn Kit (60 Pieces)

    20× adjustable pushrod connectors (1.3mm), 20× nylon control horns (21×10mm, 4 holes), 20× stainless steel 1.2×210mm Z-type push rods. Easy to bend, easy to adjust — the mechanical link between servo and control surface.

    Linkages

Airframe Materials

1 item
  • Mat Board Center Acid-Free Foam Boards 11x14 inch

    Acid-Free Foam Boards, 11×14″ White, 1/8″ Thick (10 Pack)

    Premium polystyrene foam core — lightweight, sturdy, and forgiving. The airframe material. Score, fold, tape, glue, fly. When you crash, cut new panels and rebuild. That’s the beauty of foamboard: the cost of failure is practically zero.

    Airframe
🔋

Charging & Batteries

2 items
  • B3 Lipo Battery Charger 2S 3S RC Balance Charger

    B3 LiPo Balance Charger (2S/3S)

    AC 100–240V input, 800mA×3 output with XH-3P and XH-4P plugs. Intelligent IC charging with overvoltage, overload, overheating, and overcharge protection. Red light = charging, green light = done. Fully charges an 11.1V 1200mAh pack in about 1.5 hours.

    LiPo Charger
  • 18650 Rechargeable Battery 3.7V Button Top 4 Pack

    18650 Rechargeable Batteries 3.7V (4 Pack)

    Button-top Li-ion cells for the transmitter. Four cells means a spare pair always charging while you fly.

    Transmitter Power
🔧

Tools & Test Equipment

1 item
  • RC Digital Servo Tester 6 Channels

    RC Digital Servo Tester (6 Channel)

    6-channel PWM digital servo port with high-accuracy potentiometer. Manual adjustment, servo reset function, overcurrent protection. Powered by 5–8.4V LiPo or adapter. The bench tool for centering servos before horn installation — getting mechanical neutral right makes everything downstream easier.

    Bench Tool

The Build Guide

A 14-page project guide developed from conversation and research. Covers airframe design, electronics wiring, radio setup, propulsion tuning, maiden flight protocol, troubleshooting, and the upgrade path from trainer to drone plane.

I worked through the design with ChatGPT — not to have it build the plane for me, but to pressure-test my thinking. What motor KV for this prop size? Where should CG sit on a high-wing trainer? How do I wire five channels through a PWM receiver without a flight controller? The guide that came out of that conversation is the reference document for this build.

It covers the full arc: inventory check, bench bring-up procedures (binding, ESC calibration, motor direction), airframe construction with specific dimensions, wiring diagrams, EdgeTX radio setup, servo geometry, preflight checklists, hand launch technique, trimming sequence, troubleshooting, and the upgrade path toward stabilization, FPV, and autonomy.

Download the full build guide (PDF) — 14 pages covering everything from parts to maiden flight.

What’s Next

I need to get my hands on everything, lay it out on the bench, and start Phase 1: bind the radio, center the servos, calibrate the ESC, and confirm the motor spins the right direction. All with the prop off. Then I’ll start cutting foam.

This page will grow as the build progresses. Photos, notes, failures, fixes, flight logs — all of it. The goal isn’t a perfect airplane. The goal is a flying one that I built and understood from scratch.

Treat the prop like a blender and the LiPo like a power tool battery. Always remove the prop when configuring on the bench. Use a throttle-cut switch. Charge LiPos on a non-flammable surface and never unattended.